Air Conditioning Common Issues

Mobile Motive diagnostic app

Air conditioning

A/C diagnosis: pressure, command, airflow and leak path.

Automotive A/C faults need leak-aware testing. Do not treat a low system as an endless top-up. Confirm compressor command, condenser airflow, system pressure behaviour and refrigerant loss before quoting repairs.

ARCtick AU068264ABN 92 694 005 760Leak-aware process

No cold air

  • Low refrigerant from a leak.
  • Compressor not commanded on due to pressure, electrical or HVAC control issue.
  • Condenser fan not operating or airflow restriction.
  • Blend door fault giving warm air even when evaporator is cold.

Cold then warm

  • Evaporator icing from low charge, airflow restriction or evaporator temp sensor error.
  • Compressor clutch air gap or coil heat failure on clutch-type systems.
  • High-side pressure rising due to poor condenser airflow.
  • TX valve, orifice tube or variable compressor control valve behaviour outside expected range.

High pressure

  • Overcharge, air/non-condensables or restricted condenser cooling.
  • Fan speed fault, blocked condenser fins or debris between condenser and radiator.
  • Restriction after condenser/drier or incorrect refrigerant/oil amount.

Low pressure / poor cooling

  • Low refrigerant from leak.
  • Compressor not pumping properly.
  • Expansion valve/orifice issue.
  • Temperature sensor or pressure sensor data stopping compressor command.

Advanced A/C pressure interpretation

Gauge / data patternLikely directionConfirm with
Low side low, high side lowLow charge, weak compressor, restricted suction or compressor not stroking.Recover/measure charge, leak test, compressor command, temp drop across lines.
Low side high, high side highOvercharge, air/non-condensables, poor condenser airflow or fan fault.Fan command/speed, condenser blockage, correct charge weight, evac/recharge procedure.
Low side very low/vacuum, high side highRestriction at TX valve/orifice/drier or blocked line.Temperature drop across restriction, frost point, line temp, service history.
Pressures near equal with compressor commandedCompressor not engaging, control valve fault, clutch slip or internal compressor failure.Compressor command, clutch feed/ground, current draw, scan data, control valve duty.
Good pressures but poor vent tempAirflow, blend door, heater tap, cabin filter or sensor/control issue.Vent split, evaporator temp, actuator sweep, cabin filter and heater line temp.

Pressure numbers vary with refrigerant type, ambient temperature, humidity, engine speed and airflow. Use pressure charts and OEM charge weight. Static pressure is not a charge amount.

Air-con diagnostic checklist

  1. Confirm complaint: no cooling, weak cooling, intermittent, noise, smell, demist issue or one-side-hot.
  2. Check cabin filter and blower airflow first. Poor airflow can mimic refrigerant faults.
  3. Record ambient temperature, humidity if available, centre vent temperature and engine speed.
  4. Check compressor command, clutch/control valve operation, pressure sensor data and fan operation.
  5. Inspect condenser, hoses, service ports, caps, compressor seal area and visible oil staining.
  6. Recover and measure charge if loss is suspected. Charge by weight, not by pressure alone.
  7. Leak-test with appropriate methods: electronic detector, UV dye where suitable, nitrogen pressure test where appropriate and compliant service procedure.

Important refrigerant compliance note

A leaking A/C system should not be repeatedly topped up. Refrigerant handling is regulated and should be performed by a suitably licensed technician. Mobile Motive lists ARCtick Licence AU068264 for automotive A/C work.

Common customer explanations

Customer saysLikely directionWhat to verify
“It just needs a regas.”Maybe low refrigerant, but the cause is refrigerant loss.Leak signs, pressure state, service port caps, condenser damage, charge weight.
“It cools at highway speed only.”Condenser airflow or fan issue.Fan command, fan speed, condenser blockage, high-side pressure rise.
“It clicks on and off.”Low charge, pressure switch behaviour or clutch/control fault.Pressure data, compressor command, clutch gap/coil, wiring and relay feed.
“One side is hot.”Blend door/dual-zone HVAC issue or low charge depending layout.Vent split, actuator movement, evaporator temp, HVAC module scan.
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